Email our technical support at: productsupport@harborfreight.com. Fingers may be caught and get pulled into fairlead or drum. However, with this unit's built-in safety features, it's a lot easier. The wireless remote is good for convenience and safety, but during any unforeseen circumstances like the wireless remote stops working or a battery dies, having a wired remote would be a much-needed backup. Obey all safety messages that follow this symbol to avoid possible injury or death. It is essential to know whether your mounting plate can fit your vehicles bumper and correctly place your winch. Press the ON/OFF button for 3 seconds to activate the wireless remote. Do not loop the wire rope around object and hook onto itself. Use the included brackets (attached to the bottom of the Solenoid Box) to mount the solenoid assembly to the tie bars of the winch. The average winch that can bear this much load costs around $300 to $500. Wear heavy-duty work gloves when handling the wire rope. For California consumers: more information about our privacy practices. Here are the most searched Badland Winch Parts from the customers. To use the wired remote, attach the remote cable to the remote socket on the control box. If voltage is present, replace motor. thanks, Ive been trying to find the top for apex going on a year now spends hundreds of dollars on something and then cant get parts .. nice. Suppose if you have a wireless remote, connect the remote control box to the solenoid box. I haven't been planning on getting a winch in the near future, but the price is intriguing. This is especially important before rigging, installing, free spooling, or servicing. Limitations apply. Always wearheavy-duty leather gloveswhen handling the winch. Installing the Badland ZXR is an easy task and involves the following simple steps: If youre unclear about any of these steps, be sure to refer to the video below for a full ovvi. Route the Cables from the Solenoid to the battery and from the Solenoid to the Winch, following the precautions discussed above. As you can see all the parts in the diagram below, you can understand the wiring well. Badland 63770 ZXR 12000 lb. Badlands 9000 winch - missing control box | Pirate 4x4 Page 1 Owner's Manual & Safety Instructions Save This Manual Keep this manual for the safety warnings and precautions, assembly, operating, inspection, maintenance and cleaning procedures. THE BUYER ASSUMES ALL RISK AND LIABILITY ARISING OUT OF HIS OR HER REPAIRS TO THE ORIGINAL PRODUCT OR REPLACEMENT PARTS THERETO, OR ARISING OUT OF HIS OR HER INSTALLATION OF REPLACEMENT PARTS THERETO. Wear heavy-duty, cut- and abrasion-resistant leather gloves. Cable: 7. Keep children and bystanders away while operating. Featuring an automatic load-holding brake for safety, this electric winch is a must-have for your next off-road adventure. Heavy Duty Waterproof Winch Cover: Ideal for Badland ZXR 9500 to Badland 18000 Winch. When finished pulling the load, reverse the direction of the winch just enough to release tension on the Wire Rope so that you can unfasten the Hook from the load and reel in the Wire Rope. Load Capacity Electric Winch Kit, 12V Steel Cable Winch with Roller Fairlead, Towing ATV Winches with Both Wireless Handheld Remote and Corded Control, REINDEER New 12V Winch 4500 lb Load Capacity Electric Winch Kit Synthetic Rope with Hawse Fairlead Waterproof IP67 with Wireless Remotes for 4X4 Side by Side 4 Wheeler ATV UTV Rescue Recovery, Champion - 20009 Wire Rope Roller Fairlead for 3500-lb. Loose or corroded battery cable connections. However, they dont have as operation that is as wide or as big as other major winch names. Make sure the spotter is out of the way of the vehicle and the wire rope before activating the winch. Affiliate. Whether in harsh weather conditions or rough terrains, this winch helps you pull any vehicle out of the pit that the driver got stuck in. Originally, I was going to try to utilize everything that was already installed and simply bolt in the new winch and reconnect the blue and yellow wires. We will return repaired products at our expense, but if we determine there is no defect, or that the defect resulted from causes not within the scope of our warranty, then you must bear the cost of returning the product. This does not influence the price or reviews. According to the wiring diagram below, attach the black/red/yellow cable from the solenoid box to the winch. Hello, One side of the spooler broke ,all the way around the center and dislodged. If you are looking for a lighter, stronger, and safer winch line, an aluminum hawse fairlead is the best option, along with an excellent synthetic rope. Check Price Badland 2500 Winch Parts Poison Spyder 45-45-010 Aluminum Hawse Winch Fairlead (B00KDO3P5A) The next item on the list is a hawse fairlead. Extend the Wire Rope to its full length, noting how the existing Wire Rope is connected to the inside of the drum. Remote Control: 4. Badland Zxr 12000 Winch Wiring Diagram Database - Schematicts & Diagram I was told by the dealer that it was really only designed to raise the plow which also came on it, but I wanted more, hence the Badland. Test Electric Winch for proper operation. Badlands 12,000-Pound Winch - The Best Deal In Winching 12,000 Pounds of Pulling Power for Less Than $400 CC Rogers Writer Dec 1, 2011 See all 4 photos Need a winch for your truck but. I am looking for a factory mounting plate for a badlands zxr 5000 winch, i dont know if mine didnt come with one or I lost it, it sat for 6 months before i tried the winch and i dont know where they are made to find a manufacture to buy one from, any help would be grateful. The far-left black wire is connected to the only remaining terminal at the top-backside of the motor. Weve covered most of the badland winch parts that you can need for the replacements or upgrades. 120 volt Badland Winch. These winches weigh around 90 pounds. UV Stabilized Waterproof Winch Cover: Ideal for Badland 1500 to Badland 5000 Winch. COME ON DOWN TO CAPITAL PAWN TO CHECK OUT THIS AMAZING DEAL BEFORE IT'S GONE! As a result, if you are racing off-road, going to an off-road racing event, or just simply driving there for fun, having this unit can be immensely useful. A 90-pound machine at the top of your front bumper might sound a bit challenging and worrying. Has anyone else been successful in finding replacement parts ? The Badland universal winch . A clicking indicates proper activation. The wireless remote controller will act as a receiver to operate the wireless remote. Wrap wire rope under 500 lb. To prevent accidental starting, unplug winch controls and any RF receivers immediately after extending or retracting. Where can I order\purchase these items? Badland ZXR 9500 Winch Installation & Instructions Manual: Download. Shop products from small business brands sold in Amazons store. Handlebar Control Switch: 3. TO PREVENT SERIOUS INJURY FROM ACCIDENTAL OPERATION: Mounting the Winch. Did I BREAK it? Long term review of the Harbor Freight Badland APEX 12k Take extra caution in every winching situation. It reduces load on the winch in two ways: It utilizes the lower layers of wire rope that have higher capacity, and. It can heat up after excessive use. Procedures not specifically explained in this manual must be performed only by a qualified technician. But some consumers actually reported that it exceeded that weight. If your vehicle doesnt support a mounting plate or does not come with a mounting bracket like the Badland 2500 Lb or ZXR 12000 Lb Winch, you may have to purchase it separately. Attach the red Battery Cable to the Circuit Breaker. This step is necessary to ensure your safety while using the unit. NEITHER THE MANUFACTURER OR DISTRIBUTOR MAKES ANY REPRESENTATION OR WARRANTY OF ANY KIND TO THE BUYER THAT HE OR SHE IS QUALIFIED TO MAKE ANY REPAIRS TO THE PRODUCT, OR THAT HE OR SHE IS QUALIFIED TO REPLACE ANY PARTS OF THE PRODUCT. Tap solenoid to loosen contacts. As a result, it's safe. Move the Clutch Handle to the Engaged position. If any mechanical failure occurs, you can rely on the safety protocols incorporated in this machine. Electrical electrical wiring is a potentially hazardous task if carried out improperly. https://www.harborfreight.com/ZXR-1.Remote-Control-and-Automatic-Brake-63770.html https://www.harborfreight.com/APEX-Synthetic-12000-lb-Wireless-Winch-56385.html Pay no attention to the price listed on the Apex, I got a coupon with the $499 sale price on it. An installation manual is also part of the package. Do not use damaged equipment. I could try using a controller from another brand. Also go over some things th. Oversized item: cannot be shipped to Alaska or Hawaii. This is a clearance item. For a better experience, please enable JavaScript in your browser before proceeding. To operate the winch, plug the remote into the socket connector. Attach the red wire from the solenoid box to the winchs positive terminal and a black wire to the batterys negative terminal. It features a three-stage planetary system for gear transitions to speed up the process. We have other buying guides in the site. The part where the rope goes through is made of 6061-T6 billet aluminum, so it is light and yet strong. According to the diagram below, attach the cables from the solenoid to the respective winch terminals. Please read our review of this wireless remote switch. According to the diagram below, attach the black cable from the solenoid to the batterys negative terminal and the blue/yellow cable to the winch. Any help would be appreciated. Badland APEX 12000 Winch Installation & Instructions Manual: Download. You can increase the rope length and get more spools on your drum with its thin size. Badland Winch Review | Buying Guide 2023 - Overlandsite The wire rope must be properly coiled under tension to be able to support a load without damage. The appealing features of the Badland 2000 Marine winch include being able to permanently mount it to your trailer, bumper, and even truck bed. Note: Check compatibility with your vehicle before purchasing. Save my name, email, and website in this browser for the next time I comment. Hundreds of different brands use the same parts. See Figure H. Place a heavy rag or carpet (sold separately) over the wire rope span, 6 feet from the hook to help absorb the force released if the wire rope breaks. It has a very smooth surface to feed your synthetic rope through. Otherwise, wire rope may bind during operation. They are designed and branded by Harbor Freight as Badland ZXR winches. Here Is An Instructional Video On How Top Wire Up A 12,000 Lb Zxr Badland. Some main key features make this Badland winch stand out on the market. The wireless remote controller box will act as a receiver for the wireless remote. But it is super strong. Is the problem in the relay or in the motor. Badland Winch Parts List: 1. Your email address will not be published. The only key issue here is that the other person's vehicle should not weigh more than the winch's load capacity of 12000 lb. And fortunately, these winch parts are compatible with one of Badlands most reliable winches, the Badland 2500 winch. Summary of Contents for Badland ZXR9000. A moment of inattention while operating winches may result in serious personal injury. Therefore, the Badland ZXR might not be the best option for frequent use, as it requires some rest and room for cooling down. Attach the black Battery Cable directly to the negative terminal of the battery. The mounting plate must be rated to at least the Winch's capacity. We have included manuals for all the Badland winch, which holds all necessary instructions to wire up the solenoid, remote, and winch. Ventilate area well before and while working on battery. Or trade for a new Apex 5500 long drum winch or equivalent. Use supplied power cords/wire rope or cables listed in manual only. RUGCEL WINCH 13500lb Waterproof Electric Red Synthetic Rope Winch with Hawse Fairlead, Wired Handle and 2 Wireless Remote (RED), LIEBMAYA Wireless Winch Remote Control Kit Switch for Truck Jeep ATV SUV 12V Switch Handset, WATERWICH 12V 250A Winch Relay Winch Solenoid Contactor Winch Rocker Thumb Switch Combo with 6 Protecting caps Universal for ATV UTV 2000-5000lbs Winch, Replacement 12 Volt 500 Amp Winch Solenoid Contactor Relay - Compatible with Polaris Ranger 8000lb - 12000lbs and Other ATV, UTV, 4WD, SUV 4x4 Solenoid Winches 12V 15W - Wireless Remote System. Use a pulley block (sold separately) properly rated for the load to be pulled and designed to be operated with this winch's wire rope. Badland Winch - ATV Parts And Bodies Badland ZXR 12000 Truck/SUV Winch Manual | ManualsLib With every winching circumstance, theres a risk of potential injury. Just imagine how good quality their products are if the military uses them. I bought the Badland ZXR 3500 winch to replace the winch that came on my Honda Rancher 420 44. This warranty does not apply to damage due directly or indirectly, to misuse, abuse, negligence or accidents, repairs or alterations outside our facilities, criminal activity, improper installation, normal wear and tear, or to lack of maintenance. TO PREVENT SERIOUS INJURY FROM EXPLOSION DUE TO SPARKING AT THE BATTERY CONNECTION:Unplug the Pendant Connector and disconnect the Battery Cables before making other wiring connections. Read the ENTIRE IMPORTANT SAFETY INFORMATION section at the beginning of this manual including all text under subheadings therein before set up or use of this product. The items listed here are very good items. Broken strands of wire rope will be sharp. A vehicle s transmission is not designed to handle that type of load. It is perfect for the Badland 2500 lb winch. It may indeed overheat if used for a long time without giving any rest to the mechanical parts inside. IN FACT, THE MANUFACTURER AND/OR DISTRIBUTOR EXPRESSLY STATES THAT ALL REPAIRS AND PARTS REPLACEMENTS SHOULD BE UNDERTAKEN BY CERTIFIED AND LICENSED TECHNICIANS, AND NOT BY THE BUYER. Electrical winches such as this one derive their power from the vehicle's battery and function according to the battery's power. Attach the corresponding wires for connecting the remote control and handlebar switch from the solenoid. In case you want to use a wireless option, connect your wireless controller box that comes with your winch to the solenoid box. Will sell for $280 firm! How To Install A Badland Winch - A Step-By-Step Guide - Winch Mania For the box, maybe get a tongue tool box that will hold winch, battery, and all wiring. I finally get a chance to give you guys my opinion of this winch after a year of abuse. Where u can plug ur controls ur winch in an out, Have an older 6000 lb badlands winch, need relay box and leads. It is affordable yet features extreme power and efficient, advanced design. This can accommodate any winch line with a thickness of 5/8 inch and thinner. Best Badland Winch Remote For Replacement.

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